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Solutions

Unlocking Process Excellence: PT Industrial Electric (PTI) is your trusted partner in delivering comprehensive turn-key custom solutions for process industries. Our innovative products and expertise empower countless customers to overcome their most challenging process problems with efficiency and precision. Experience seamless integration, optimized performance, and unparalleled results with PTI as your solution provider.

 
 
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Single / Multi-Injector Cabinets

Single / Multi-Injector Cabinets: Enhancing Precision in Additive Injection

Accurate and Versatile Injector Blocks for Diverse Injection Capabilities

At PT Industrial Electric (PTI), we take pride in offering single and multi-injector cabinets that incorporate our advanced and highly accurate injector blocks, known as MiniBlocks. These cabinets are designed to provide process industries with a comprehensive solution for precise and efficient injection of multiple additives and dyes into the main product stream.

Our MiniBlock injector blocks serve as the foundation for these cabinets, ensuring unparalleled accuracy and versatility in injection capabilities. With a wide range of options, our cabinets can accommodate various injection requirements, catering to the unique needs of process industries.

Our skilled engineering team utilizes state-of-the-art technology and extensive industry knowledge to design and manufacture these cabinets, guaranteeing optimal performance and seamless integration within your existing systems.

By leveraging our single and multi-injector cabinets, you can enhance the precision and efficiency of additive injection processes. Achieve precise control over the injection of additives and dyes, enabling you to meet stringent quality standards and achieve desired product characteristics.

At PTI, we are committed to delivering innovative solutions that enable process industries to optimize their operations. Trust our expertise and advanced technology to provide you with reliable, high-performance single and multi-injector cabinets, tailored to your specific injection requirements.

Enhance your additive injection processes with PTI's single and multi-injector cabinets. Contact us today to learn more about our comprehensive solutions for process industries.

Metering & Blending Systems

 

Loading Racks
(Bottom & Top loading)

Throughout the years, we have provided countless solutions which we use as a foundation for the design and manufacturing of new projects. While each new project requires a unique solution based on the customer’s requirements, our long history allows us to begin the design process with standard designs from the past to reduce overall design costs. SolidWorks and AutoCAD are two main engineering design tools our company utilizes to create our virtual solutions. With these programs, we can visually present the full load rack configuration to customers, along with the complete engineering package. 


Offloading Skid

Blendtech has designed and implemented hundreds of offloading skids worldwide. We offer a full range of services, starting from the original site visit and design plan to the installation of the final solution. Each offloading skid is fully designed and manufactured “in house” by our team of highly skilled engineers and technicians. This team ensure that each skid meets all customer requirements and conforms to all industry safety standards.

With our “one stop shop” approach, Blendtech will be your total solutions provider and reduce your onsite construction and installation efforts.

 

Transloader

Blendtech's Transloader Solutions are implemented worldwide, and we pride ourselves on our outstanding safety and performance track records. Each Transloader is tailored to the customers specifications and are designed to operate in the most extreme weather conditions. Designing for harsh operating conditions ensures our solution is reliable when dealing with product transfer in remote locations.

We can design unidirectional (Railcar to Truck) or bi-directional transloaders with blending (Ethanol / Bio-diesel) capability and on-board additive / dye injection to meet customer’s requirement. On the controls side, we can design a system to capture all the transactions with or without a supervisory system. All the transaction data can be transmitted wirelessly to client’s scheduling / accounting system.

Blendtech can also implement special requirements such as Railcar serial number identification in the BOL, either manually entered by the operator, or picked up from an RFID tag. To ensure strict quality control and loss prevention, Blendtech can add features like “No-Mix”, and product quality monitoring.

For any application, our company has the safe and reliable transloading solution you have been searching for.

 

Blending Skid

Our blending skids are known for their high accuracy and flexible design. Using 3D modelling software such as Solidworks and Autodesk Inventor, Blendtech creates completely custom blending skid solutions that are either integrated with our world leading controllers or connect to existing loading systems already in place at facilities. For either configuration, our design team determines the ideal piping arrangement for the space available and strives to keep options available for future expansion.

We have designed blending skids for Ethanol blending in gasoline, as well as Bio-diesel (FAME) blending in diesel. We select the most appropriate materials for wetted parts while designing a solution to ensure trouble-free operation and minimum service issues, resulting in extended lifecycle of the equipment.

Request a quote today and allow our company to design a versatile blending skid that both meets your requirements and exceeds your expectations.


In-Line Metering Skid

Blendtech’s Custody Metering Skids are positioned “in-line” with main product flows to facilitate accurate custody measurement and data acquisition. All our fiscal measurement equipment is designed to meet the most stringent standards laid out by Measurement Canada, API and MID, as applicable. With our flexible design process, our metering skids are available with a variety of flow meters including (but not limited to):

  • Turbine Meter

  • PD Meter

  • Coriolis Meter

  • Ultrasonic Meter

Depending on the application, our metering skids can be designed with one or multiple meter runs that integrate one of the flow meters listed above.

Each metering skid measures basic information, such as flow rate, temperature and pressure, as well as, be outfitted with custom measurement devices (Density, Viscosity, BS&W etc.) upon request. All information collected by the measurement instruments is recorded in a flow computer. The Flow computer processes, organizes, and sends the data to a supervisory system such as SCADA, DCS or TMS.

While Blendtech operates mainly in the Chemical, Petrochemical and Energy industries, our inline metering skids can be used in a wide variety of industries where custody metering of any liquid is required.

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Custom Applications

 

Blendtech WebView

Blendtech’s WebView software is a web-based facility monitoring tool that enhances visualization of process data. WebView is compatible with any PC and a variety of portable devices, including smartphones and tablets, giving users quick remote access to important terminal/facility information. The software is designed with a simple and intuitive interface that places account management, product authorization or allocation at your fingertips.

Key performance indicators, such as gate-to-gate times, loading times, trucks/day, customers/day etc., are displayed directly on the WebView dashboard. To further increase data visualization and analysis, Webview produces Scully Hit Reports and simplifies TMS reports. The information most facilities receive from Scully Ground & Overfill Monitors is limited. The Scully Hit Report is a customized report that provides facility operators with more detailed information relating to “Scully Hits” that shut down loading processes.


IIoT Gateway Applications

IIoT gateway applications increase production visibility and improve facility management. For our IIOT solutions, data exchanged between software and SCADA systems is facilitated by the Groov EPIC acting as either a slave device or master to a MODBUS PLC. For either configuration, facility data is collected by the Groov EPIC and used to perform certain actions requested by the customer, such as hourly reconciliation, railcar identification, seal number validation, etc. The Groov EPIC also has the capability of reading/writing from or to any database or 3rd party APIs. While we typically use the Groov EPIC, our team is familiar with a range of other IIoT gateway applications and SCADA systems which allows us to create custom solutions with any existing hardware your company already has in place.  Upon request, Blendtech will outfit a system with the appropriate hardware and software changes required to improve your company’s data acquisition and analysis systems.


Java, PHP, Microsoft SSRS and MySQL

At Blendtech, our custom applications team is familiar with a range of software development technologies. Using those technologies, we can create custom PC/Web based applications that deal with variety of facility related information. One custom application created by our team involved use of Java programming to create a PC based Custom Reporting solution. When users launch the application, the main display allows them to choose from multiple report options. After selecting report options, the application locates the information in the TMS database and populates the report with the desired information.


MultiLoad Slate Development

DATABASE POPULATING

Typical Toptech Multiload Slate have databases which are populated and updated manually through the HMI on the device. This process is inefficient, which led to our company to develop a new data input system. Our company can program a lightweight utility application that uploads information onto a Multiload Slate from an excel file stored on PC. This greatly reduces the amount of time spent manually inputting information on the Multiload Slate panel and makes database inserts and updates extremely simple.

CUSTOM PROMPTS VALIDATION, LOAD AUTHORIZATION AND CUSTOM BOL

As a Toptech system integrator, our company has a detailed knowledge on all Toptech products and services, allowing us to program new prompts and validate them into the Multiload Slate. New prompts are being displayed and their inputs are validated against Slate database records.

Once all prompts are validated then Slate application can further handle custom requirements of authorizing and processing load transaction. We can also implement custom BOL creation once load is completed. We can customize the BOL layout via Slate programming.


TMS Custom Apps

CUSTOM SCRIPTS

Blendtech has clients operating worldwide with different standards and regulations in different countries. In order to comply with all industry regulations, our company constantly evaluates and updates our products and systems.

As our company began operating in Europe, additional regulations were in place on Excise Movement and Control Systems (EMCS). Originally, when servers shut down and EMCS’s went into Manual mode, an operator would have to switch the EMCS back to Auto mode when the server became operational. Our company wrote a custom script file for the Terminal Management System (TMS) which implemented an auto switch function that allowed the EMCS to switch back to Auto mode when the servers became operational.

With our vast knowledge of Toptech products, we are able to produce custom scripts for the TMS software to ensure our company meets all customer requirements and conforms to all industry regulations.

CUSTOM REPORT IMPLEMENTATION

For multiple companies, Blendtech programmed and implemented an automated reporting solution which is configured to run in the background with no HMI. This program retrieves facility operating information from the TMS database and produces custom reports, on daily basis, that highlight key information. The solution distributes the reports automatically by either email or to an FTP server and is set to repeat on a particular time schedule requested by the customer.

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Systems Integration

 

Toptech TMS

For years the TMS6 has provided the industry with a turnkey solution that is extremely robust and reliable. The Toptech TMS6 is a terminal software designed to provide a flexible solution for both small-scale and large-scale operations. The software receives information directly from the terminal, processes the data, and displays the results to terminal managers and other authorized personnel. With the TMS6, users are able to manage inventory and monitor the status of multiple facilities from any location.

For more detailed information visit the Toptech TMS6 page.

 
Toptech Certified System integrator
 

Industrial Control Panels by PTI: Ensuring Efficient Equipment Operation

Compliance with UL 508A and UL 698A Standards

Blendtech's Industrial control panels play a crucial role in ensuring the seamless and efficient operation of our products and equipment in the field. Each panel is meticulously fabricated in our panel shop, adhering strictly to UL 508A and UL 698A standards. By following these recognized industry standards, our panels not only meet UL's high safety benchmarks but also comply with various other industry safety regulations.

Comprehensive Design and Engineering Services

At Blendtech, we specialize in the design, engineering, wiring, assembly, testing, installation, and commissioning of diverse control panels to cater to your unique requirements. Our extensive range of control panels includes:

1. Plant PLC Panels

2. SCADA Panels

3. RTU Control Panels

4. DCS Panels

5. Remote I/O Panels

6. Instrumentation Panels

7. Marshalling Panels

8. Custom Control Panels

Certification Options for Uncompromising Safety

Blendtech's panels are available with various certification options to ensure unparalleled safety in different environments. Our certification options include:

1. Class I, Division 1, Groups A, B, C, and D.

•   Purged and Pressurized (Type X) Control Panels.

2. Class I, Division 1, Groups B, C, and D.

•   Explosion-proof Control Panels.

3. Class I, Division 2, Groups A, B, C, and D.

•   Purged and Pressurized (Type Z) Control Panels.

•   Division 2 Control Panels.

Enhance the efficiency and safety of your operations with Blendtech's top-notch industrial control panels. Our expert team is dedicated to delivering solutions tailored to your specific needs. Contact us today to experience superior performance and reliability in your control systems.


PTI's SCADA and Automation Solutions: Empowering Industries with Vast Process Knowledge

Ignition SCADA by Inductive Automation®: The New SCADA for Streamlined Automation

Discover the power of Ignition SCADA by Inductive Automation®, the ultimate solution for supervisory control and data acquisition (SCADA). PT Industrial Electric Co. Ltd (PTI) leverages industry-leading Ignition and Inductive Automation technologies to drive automation excellence across industries. Our skilled team deploys these advanced platforms, seamlessly complementing SCADA and PLC systems, to optimize processes and enhance overall operational efficiency. With PTI's tailored solutions, industries experience heightened productivity, reduced downtime, and enriched data visualization, securing a competitive edge in today's dynamic market.

Advantages of Embracing Ignition SCADA by Inductive Automation

•   Unlimited Licensing: Embrace a cost-effective approach with unlimited tags, clients, screens, and connections.

•   Web-Based Deployment: Effortlessly launch web clients on any device with a web-browser for flexible accessibility.

•   Universal Platform: Consolidate SCADA, alarming, reporting, and more onto one scalable platform.

•   Rapid Development: Empower your team with a powerful, unlimited, zero-install Integrated Development Environment (IDE) for accelerated project execution.

•   Built on Trusted IT Standards: Rely on industry-standard technologies like SQL, Python, MQTT, and OPC UA.

•   Industry-Leading Support: Access top-notch tech support and comprehensive training for seamless implementation.

Enhanced Data Acquisition with Ignition SCADA Software

Ignition SCADA software comes standard with an extensive set of data acquisition tools. It incorporates built-in OPC UA for connectivity to virtually any PLC and offers seamless integration with any SQL database. Additionally, Ignition can transform any SQL database into a high-performance industrial historian and easily connect to IIoT devices through MQTT.

Unleashing the Power of Ignition's Designer

Ignition's Designer, the industry's most powerful IDE, propels rapid development for your project. Designed within the platform, the Ignition Designer is instantly accessible, version-friendly, and compatible with major OS, ensuring unlimited concurrent design clients. PTI empowers your entire team to collaborate simultaneously from any location, enhancing efficiency without additional costs.

Real-Time Monitoring for Informed Decision-Making

Ignition's streamlined data-throughput provides true real-time tag values. The real-time monitoring capability empowers quick assessment of facility status on any device, empowering informed decision-making and responsive actions.

Powerful HMI solutions for Process Control

PTI's HMI solutions equip you with the capability to start and stop processes, monitor multiple data points across locations, and monitor the entire plant floor status in real-time. With the Ignition Designer, effortlessly craft optimized HMI screens tailored to your specific requirements.

Empowering Dynamic SCADA Dashboards

Ignition facilitates easy creation of dynamic SCADA dashboards with powerful tools for data analysis. Stay ahead of business objectives with a full library of customizable charts and tables, monitor key performance indicators, and gain at-a-glance trending insights.

Effortless Web-Based Deployment and Infinite Scalability

With PTI's solutions, instantly web-launch an unlimited number of zero-install, full runtime clients from a central server. With diverse architectures and an unlimited licensing model, Ignition seamlessly accommodates any implementation size, effortlessly scaling with your company's needs.

Creating Fully Mobile-Responsive SCADA Applications

Leverage PTI's tools to build fully mobile-responsive SCADA applications, offering complete plant floor overview and control directly on your phone, tablet, and desktop with one application.

Unlocking Next-Generation Smart SCADA Applications

With PTI's expertise, leverage the power of intuitive touch inputs, sensors, cameras, and GPS on mobile devices to create the next generation of SCADA applications. Develop pure-web SCADA applications with HTML5 and CSS3, running natively on any screen and browser.

Unleash the potential of Ignition SCADA and Inductive Automation with PTI's comprehensive solutions. Embrace our expertise to drive unparalleled efficiency and achieve automation-driven success in your industry. For inquiries or to explore the limitless possibilities, contact us today!